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Automated industrial powder coating systems
One of the most important pieces of equipment for powder coating is the spray gun. This electrostatic spray gun is used to apply the powder to the surface of the part. The gun charges the powder particles, causing them to adhere to the grounded surface. There are several types of spray guns available, including corona and tribo guns, and the choice will depend on the specific requirements of the job.
Powder coating machine
Manual coating spray systems
17 Variations
Automatic regulation PCC* Precise Charge Control
Any type available
17 Variations including pump system
Accessories
Corona ring + Quick cleaning module
Automatic coating spray systems
3D Variation
kV µA Settings
Spare parts with images and codes
In addition to the spray gun, a powder coating system will also include a powder feed system and a control unit. The powder feed system delivers the powder from the hopper to the spray gun, while the control unit regulates the flow of powder and controls the electrostatic charge.
Powder center
Powder feed center
6 Variations
Reduces powder consumption and cleaning time
PLC controlled
Pump system
Transfer Pump
High Efficiency
After the powder has been applied, it must be cured using heat. Curing ovens are used to heat cure parts after they have been coated with powder. These ovens come in various sizes and can be powered by electricity or gas. The size of the oven needed will depend on the size of the parts being coated and the volume of production.
Powder curing oven
Box type electrical or gas / oil heated
Subsidized or box-shaped designs
Energy-efficient and productive
Perfect insulation and minimal heat loss
Homogeneous air distribution
Continuous ovens
Tunnel
U-Turn or special designs
Precise technology & intelligent solutions
Other equipment that may be used in a powder coating system includes booths, conveyors, washers, and dryers. Booths are used to contain overspray and prevent contamination, while conveyors are used to move parts through the system. Washers and dryers are used to clean and prepare parts before coating.
Powder booths
Manual powder booth
Filter or recycling
Cyclone or filter with recovery
- Made of plastic or steel
- Quick color change
- Low-noise fans
Automatic powder booth
Control units
Reciporators
3D Scanners
- Power & Free or Axial
- Automatic or manual
- Optimal solutions according to customer requirements
- High quality standards
Pretreatment lines
Nano technology (Oxsilan, phosphating)
• Degreasing and pickling
• Iron and zinc phosphating lines
• Without chrome
• Spraying & immersion
• Savings in chemical and water consumption
Overall, having the right equipment is essential for achieving a high-quality powder-coated finish. From spray guns and control units to curing ovens and booths, there is a wide range of equipment available to meet the needs of any powder coating operation.
Automated powder coating is a process that involves the application of a dry powder to a surface using specialized equipment. The powder is typically applied electrostatically and then cured under heat to form a hard, durable finish. This type of coating is commonly used on metal products, such as appliances, automotive parts, and outdoor furniture.
One of the key advantages of automated powder coating is its efficiency. The process can be fully automated, allowing for high levels of productivity and consistent quality. The use of specialized equipment also ensures that the powder is applied evenly and in the correct thickness, reducing the need for touch-ups or rework.
Powder Coating Equipment: A Comprehensive Guide
Types of Powder Coating Equipment
- Conveyor Lines: Continuous Processing
- Batch Equipment: Ideal for Small Batches
- Robotic Systems: Precision and Efficiency
- Choosing the Right Equipment
- Business Scale and Production Volume
- Material Compatibility
- Energy Efficiency
- Setting Up Your Workshop
- Space Requirements
- Safety Measures
- Training and Certification